IIn oilfield operations, a hydraulic pipe handler, also known as an “iron roughneck”, is a hydraulic device used to automate the make-up and break-out of drill pipe connections, reducing manual labor and improving safety.

Here’s a more detailed explanation:

• Purpose:
  • The primary function of a hydraulic pipe handler is to automate the process of connecting and disconnecting drill pipes during drilling operations.
  • This automation reduces the physical strain on workers and minimizes the risk of injuries associated with manual handling of heavy pipes.
• Function:
  • The hydraulic pipe handler uses hydraulic power to grip, rotate, and connect or disconnect drill pipe sections.
  • It can also be used to lift and move drill pipes, facilitating efficient handling and storage.
  • Some systems include features like automatic pipe racking and retrieval, further streamlining the process.
• Benefits:
  • Increased Safety: By automating the process, hydraulic pipe handlers reduce the need for manual handling of heavy pipes, minimizing the risk of injuries and accidents.
  • Improved Efficiency: The automated nature of the system allows for faster and more efficient make-up and break-out of drill pipe connections.
  • Reduced Labor Costs: By automating the process, the need for manual labor is reduced, leading to lower labor costs.
  • Enhanced Rig Automation: Some hydraulic pipe handlers are designed to integrate with other rig automation systems, further streamlining operations
• Types of Hydraulic Pipe Handlers:
  • Pipe Handler/Hydraulic Catwalk: This system is designed to pick up pipes from racks, raise them to the sub-floor of the workover rig, and push them to the rig hands.
  • Pipe Handling Systems: These systems are designed for onshore drilling rigs and include a TFM catwalk system to lift the pipes to the drill floor.
  • Drillmec Pipe Handling Systems: These systems can be integrated into Drillmec Hydraulic Drilling Rigs and Skid-mounted rotary drilling & workover rigs